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Service and Maintenance for Cylindrical Locks
5–2 W Series Service Manual
REPLACING IDH MAX CYLINDRICAL LOCKS
To replace all of the components for IDH Max Cylindrical Locks,
perform all of the tasks in the sections Removing components for IDH
Max Cylindrical Locks and Reinstalling components for IDH Max
Cylindrical Locks.
Also use these sections to replace individual components. Use the
following table to determine which tasks to perform. For the tasks in
the column See these tasks to remove, see the section Removing
components for IDH Max Cylindrical Locks on page 5–3. For the tasks
in the column See these tasks to reinstall, see the section Reinstalling
components for IDH Max Cylindrical Locks on page 5–8.
To replace this component See these tasks to remove See these tasks to reinstall
Core Task A
(page 5–3)
Task I
(page 5–17)
Keyed lever/knob Task A and Task B1
(page 5–3)
Task I and Task J
(page 5–16 and page 5–17)
Plain lever/knob Task B2
(page 5–4)
Task H
(page 5–16)
Access door Task C
(page 5–4)
Task J
(page 5–18)
Outside escutcheon Task A through Task D
(page 5–3 through page 5–4)
Task F through Task J
(page 5–12 through page 5–18)
RQE rose liner Task A through Task F
(page 5–3 through page 5–6)
Task D through Task J
(page 5–11 through page 5–18)
Lock chassis Task A through Task G
(page 5–3 through page 5–6)
Task B through Task J
(page 5–10 through page 5–18)
Inside escutcheon Task A through Task H
(page 5–3 through page 5–7)
Task A through Task J
(page 5–8 through page 5–18)
- CREDITS/COPYRIGHT 2
- CONTENTS 3
- Contents 4
- W Series Service Manual v 5
- W Series Service Manual vii 7
- W Series Service Manual ix 9
- GETTING STARTED 11
- DOCUMENTATION PACKAGE 13
- TECHNICAL SUPPORT 14
- IDH MAX LOCKS FUNCTIONS 15
- FUNCTION DESCRIPTIONS 16
- W Series Service Manual 2–3 17
- TRIM COMPONENTS 19
- Proximity card 20
- W Series Service Manual 2–7 21
- W Series Service Manual 2–8 22
- Magnetic stripe 23
- 2–10 W Series Service Manual 24
- W Series Service Manual 2–11 25
- SCREW KITS 27
- Lower escutcheon 28
- Access door 28
- READER CONVERSION 29
- MORTISE CASE EXPLODED DIAGRAM 31
- Mortise case parts 32
- OTHER MORTISE LOCK COMPONENTS 33
- 2–20 W Series Service Manual 34
- Cylindrical chassis 35
- Other cylindrical 36
- Panel interface 37
- 2–24 W Series Service Manual 38
- ELECTRIFIED LOCKS FUNCTIONS 39
- W Series Service Manual 3–3 41
- W Series Service Manual 3–5 43
- 3–6 W Series Service Manual 44
- W Series Service Manual 3–7 45
- 3–8 W Series Service Manual 46
- Mortise case 48
- 3–12 W Series Service Manual 50
- 8W COMPONENTS DIAGRAM 53
- 3–16 W Series Service Manual 54
- MORTISE LOCKS 55
- IDH Max Mortise 57
- Upper escutcheon screw 60
- Lower escutcheon screw 60
- Inside escutcheon 60
- W Series Service Manual 4–9 63
- Spindles 75
- Set screw 75
- Cylinder clamp screw 82
- Lock case 82
- Mortise cylinder wrench 83
- Cylinder 83
- Cylinder ring 83
- Spanner wrench 84
- Rose ring 84
- 4–34 W Series Service Manual 88
- Figure-8 opening 91
- Changing hand and 94
- LH RH LHRB RHRB 95
- Tasks for changing 97
- Switch bracket feet 98
- Actuator button 98
- Wire strain relief 98
- Pivot point on the RQE switch 100
- Flat side of the outside hub 100
- Screw post 101
- Auxiliary bolt 101
- Latchbolt 101
- Anti-friction latch lever 101
- Replacing the 105
- Removing the solenoid 105
- Reinstalling the solenoid 105
- Replacing the RQE 106
- Removing the RQE switch 106
- Reinstalling the RQE switch 107
- Replacing the door 107
- Replacing the latch 109
- SERVICE AND MAINTENANCE 111
- CYLINDRICAL LOCKS 111
- Removing 113
- IDH Max cylindrical 113
- Lever shaft 114
- Security screw 114
- Reinstalling 118
- Wire Color 119
- W Series Service Manual 5–13 123
- Reader wire harness 124
- Outside of door 124
- Inside of door 126
- Blocking plate 127
- Throw member 127
- Control key 128
- Insert the screwdriver here 130
- Figure-8 core hole 130
- Lever keeper 130
- Through-bolt 133
- Rose liner 133
- Lever handle 134
- Chassis type Part number 135
- RQE rose liner Part number 135
- Wire hole 138
- Door status switch 138
- Door jamb 138
- Door status sensor White 2 2 139
- 5–30 W Series Service Manual 140
- ADDITIONAL SERVICE AND 141
- MAINTENANCE FOR IDH MAX 141
- REPLACING WIRE HARNESSES 142
- Removing and 143
- Harness clamp 144
- Lower left mounting screw 144
- REPLACING READERS 151
- Outside escutcheon 155
- Reader gasket 155
- Location of prongs 155
- 6–18 W Series Service Manual 158
- GLOSSARY 159
- Glossary 160
- A–2 W Series Service Manual 160
- W Series Service Manual A–3 161
- A–4 W Series Service Manual 162
- INSTALLATION INSTRUCTIONS 163
- Installation Instructions 164
- B–2 W Series Service Manual 164
- Overview Contents 165
- Indianapolis, Indiana 166
- BEST ACCESS SYSTEMS 167
- 1 Mark centerlines 168
- 4 Drill holes 170
- 9 Install mortise case 173
- 10 Install mounting plates 173
- 17 Install access door 179
- IDH Panel Interface 182
- 5 Install latch 195
- 10 Remove outside knob/lever 198
- 11 Adjust for door thickness 198
- Connect reader wire harness 201
- 19 Install access door 204
- 25 Mark centerlines 213
- 26 Center punch drill points 213
- 27 Install strike plate 213
- 28 Drill holes 214
- 30 Install mortise case 215
- 32 Install knobs or levers 216
- 33 Install core 216
- Electrical requirements 217
- Parts List 217
- Wiring diagram 217
- ½ times greater than 218
- ½ = 54 volt-amps 218
- 7 Install strike plate 220
- 8 Install core 220
- 5 Engage retractor in latch 220
- Parts list 221
- ½ = 33.48 volt-amps 222
- Numerics 223
- C-2 W Series Service Manual 224
- W Series Service Manual C-3 225
- C-4 W Series Service Manual 226
- W Series Service Manual C-5 227
- C-6 W Series Service Manual 228
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