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W Series Service Manual 4–1
4
SERVICE AND MAINTENANCE
FOR MORTISE LOCKS
This chapter contains instructions for replacing
IDH Max and electrified mortise components, and
servicing and maintaining IDH Max and electrified
mortise components.
Note: When removing and replacing components,
always test that the lock works properly when
you’re finished.
Caution
Before you perform any maintenance on your
lock, make sure that you remove power from the
lock.
Caution
Before you handle the circuit board or any
component on the circuit board, make sure that
you are properly grounded using an electrostatic
discharge (ESD) protection kit. Touching the circuit
board without proper grounding can damage
sensitive electronic components—even if you don’t
notice any static discharge.
If you need to… See…
Remove components to service the lock page 4–3 for IDH Max Locks
page 4–26 for electrified Locks
Replace a component page 4–2 for IDH Max Locks
page 4–25 for electrified Locks
Change the hand and/or bevel page 4–40
Add the RQE switch to an electrified lock page 4–49
Change the function from electrically-locked to
electrically-unlocked or from electrically-unlocked to
electrically-locked
page 4–50
Replace a component inside the mortise case page 4–51
Change a reader, wire harness, or panel interface module Chapter 6
- CREDITS/COPYRIGHT 2
- CONTENTS 3
- Contents 4
- W Series Service Manual v 5
- W Series Service Manual vii 7
- W Series Service Manual ix 9
- GETTING STARTED 11
- DOCUMENTATION PACKAGE 13
- TECHNICAL SUPPORT 14
- IDH MAX LOCKS FUNCTIONS 15
- FUNCTION DESCRIPTIONS 16
- W Series Service Manual 2–3 17
- TRIM COMPONENTS 19
- Proximity card 20
- W Series Service Manual 2–7 21
- W Series Service Manual 2–8 22
- Magnetic stripe 23
- 2–10 W Series Service Manual 24
- W Series Service Manual 2–11 25
- SCREW KITS 27
- Lower escutcheon 28
- Access door 28
- READER CONVERSION 29
- MORTISE CASE EXPLODED DIAGRAM 31
- Mortise case parts 32
- OTHER MORTISE LOCK COMPONENTS 33
- 2–20 W Series Service Manual 34
- Cylindrical chassis 35
- Other cylindrical 36
- Panel interface 37
- 2–24 W Series Service Manual 38
- ELECTRIFIED LOCKS FUNCTIONS 39
- W Series Service Manual 3–3 41
- W Series Service Manual 3–5 43
- 3–6 W Series Service Manual 44
- W Series Service Manual 3–7 45
- 3–8 W Series Service Manual 46
- Mortise case 48
- 3–12 W Series Service Manual 50
- 8W COMPONENTS DIAGRAM 53
- 3–16 W Series Service Manual 54
- MORTISE LOCKS 55
- IDH Max Mortise 57
- Upper escutcheon screw 60
- Lower escutcheon screw 60
- Inside escutcheon 60
- W Series Service Manual 4–9 63
- Spindles 75
- Set screw 75
- Cylinder clamp screw 82
- Lock case 82
- Mortise cylinder wrench 83
- Cylinder 83
- Cylinder ring 83
- Spanner wrench 84
- Rose ring 84
- 4–34 W Series Service Manual 88
- Figure-8 opening 91
- Changing hand and 94
- LH RH LHRB RHRB 95
- Tasks for changing 97
- Switch bracket feet 98
- Actuator button 98
- Wire strain relief 98
- Pivot point on the RQE switch 100
- Flat side of the outside hub 100
- Screw post 101
- Auxiliary bolt 101
- Latchbolt 101
- Anti-friction latch lever 101
- Replacing the 105
- Removing the solenoid 105
- Reinstalling the solenoid 105
- Replacing the RQE 106
- Removing the RQE switch 106
- Reinstalling the RQE switch 107
- Replacing the door 107
- Replacing the latch 109
- SERVICE AND MAINTENANCE 111
- CYLINDRICAL LOCKS 111
- Removing 113
- IDH Max cylindrical 113
- Lever shaft 114
- Security screw 114
- Reinstalling 118
- Wire Color 119
- W Series Service Manual 5–13 123
- Reader wire harness 124
- Outside of door 124
- Inside of door 126
- Blocking plate 127
- Throw member 127
- Control key 128
- Insert the screwdriver here 130
- Figure-8 core hole 130
- Lever keeper 130
- Through-bolt 133
- Rose liner 133
- Lever handle 134
- Chassis type Part number 135
- RQE rose liner Part number 135
- Wire hole 138
- Door status switch 138
- Door jamb 138
- Door status sensor White 2 2 139
- 5–30 W Series Service Manual 140
- ADDITIONAL SERVICE AND 141
- MAINTENANCE FOR IDH MAX 141
- REPLACING WIRE HARNESSES 142
- Removing and 143
- Harness clamp 144
- Lower left mounting screw 144
- REPLACING READERS 151
- Outside escutcheon 155
- Reader gasket 155
- Location of prongs 155
- 6–18 W Series Service Manual 158
- GLOSSARY 159
- Glossary 160
- A–2 W Series Service Manual 160
- W Series Service Manual A–3 161
- A–4 W Series Service Manual 162
- INSTALLATION INSTRUCTIONS 163
- Installation Instructions 164
- B–2 W Series Service Manual 164
- Overview Contents 165
- Indianapolis, Indiana 166
- BEST ACCESS SYSTEMS 167
- 1 Mark centerlines 168
- 4 Drill holes 170
- 9 Install mortise case 173
- 10 Install mounting plates 173
- 17 Install access door 179
- IDH Panel Interface 182
- 5 Install latch 195
- 10 Remove outside knob/lever 198
- 11 Adjust for door thickness 198
- Connect reader wire harness 201
- 19 Install access door 204
- 25 Mark centerlines 213
- 26 Center punch drill points 213
- 27 Install strike plate 213
- 28 Drill holes 214
- 30 Install mortise case 215
- 32 Install knobs or levers 216
- 33 Install core 216
- Electrical requirements 217
- Parts List 217
- Wiring diagram 217
- ½ times greater than 218
- ½ = 54 volt-amps 218
- 7 Install strike plate 220
- 8 Install core 220
- 5 Engage retractor in latch 220
- Parts list 221
- ½ = 33.48 volt-amps 222
- Numerics 223
- C-2 W Series Service Manual 224
- W Series Service Manual C-3 225
- C-4 W Series Service Manual 226
- W Series Service Manual C-5 227
- C-6 W Series Service Manual 228
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